Job Brief

The role is responsible for conducting Eddy Current Testing (ECT) on stainless steel and nickel alloy seamless pipes and tubes to detect surface and near-surface defects such as cracks, pits, laps, and inclusions. The ECT Inspector operates and monitors online (automatic, in-line) inspection systems to ensure compliance with company quality standards, customer specifications, and international codes including ASTM, ASME, EN, and Aramco requirements. The position requires a valid NDT Level II (ECT) certification, strong technical expertise in eddy current techniques, and accurate interpretation of inspection results.

Key Responsibilities

Planning & Preparation for ECT Inspection

• Review work orders, ITP (Inspection & Test Plan), and customer specifications prior to ECT inspections.

• Select appropriate ECT procedures in accordance with ASME, ASTM, EN, and Aramco standards based on product type and customer requirements.

• Ensure availability of calibrated ECT equipment, reference blocks, and required accessories.

Equipment Setup & Calibration

• Set up and calibrate automatic ECT machines before production activities.

• Use reference standards with artificial defects such as notches and drilled holes for calibration.

• Verify frequency, sensitivity, and probe performance to ensure reliable inspection results.

Online ECT Inspections

• Operate and monitor automated ECT systems for 100% in-line inspection of pipes and tubes.

• Detect and evaluate surface and near-surface discontinuities in real time.

• Verify accuracy of rejection systems and alarm mechanisms.

• Adjust scanning parameters when abnormal signals are observed.

Interpretation & Evaluation

• Interpret ECT signals and differentiate between actual defects and noise.

• Compare inspection results with acceptance criteria as per ASTM A999/A1016, ASTM E309/E426, EN 10246, and Aramco SAES standards.

• Classify defects as acceptable, repairable, or rejectable.

Documentation & Traceability

• Prepare ECT inspection reports with traceability to heat numbers, product identification, and inspection results, when required.

• Maintain electronic and hardcopy inspection records to support audits.

• Upload inspection results into MES systems to ensure full traceability.

• Ensure rejected products are properly identified and linked to NCR documentation.

Nonconformance & Corrective Action

• Segregate and clearly identify nonconforming products.

• Issue NCRs (Non-Conformance Reports) and support root cause analysis activities.

• Assist QA/QC and suppliers in corrective and preventive action (CAPA) implementation.

HSE Compliance

• Ensure compliance with HSE rules and proper use of PPE during ECT operations.

• Follow safe lifting and handling procedures for billets, tubes, and inspection equipment.

• Immediately report unsafe acts, near misses, or equipment failures.

Coordination & Support

• Support the Foreman by providing consolidated inspection records for audits.

• Coordinate with customer representatives or third-party inspectors during witness or hold points.

• Adjust scanning parameters during production when required.

• Generate automated inspection reports from the ECT system and validate data accuracy.

Requirements & Skills

• Minimum Diploma in Metallurgy, Mechanical Engineering, Material Science, or a related field.

• 3–5 years of Eddy Current Testing experience in steel or alloy industries.

• Direct experience with online automatic ECT systems is preferred.

• Valid NDT Level II ECT certification (ASNT, ISO 9712, or equivalent).

• Additional NDT certifications such as UT are an advantage.

• Strong knowledge of eddy current testing principles, probe types, defect characterization, and calibration techniques.

• Familiarity with ASME Section V, ASTM A999/A1016, ASTM E309/E426, EN 10246, and Aramco SAMSS standards.

• Hands-on experience with encircling coils and automated ECT systems.

• Basic understanding of Quality Management Systems (ISO 9001:2015).

• Good written and verbal communication skills in English.

• Proficiency in MS Office and MES software.

• High attention to detail, strong problem-solving skills, and commitment to quality.